With other types of printing technologies, these processes are done on separate machines after the printing is completed, which … Benefits of Hybrid Printing Systems A combined flexo-digital printing system gives printers two production tools in virtually the same footprint. Still, flexo printing is a leader in the industry. Best suited to long runs at high speeds; Single or multi-color; Prints well on paper, films and foils; Suitable for spot colors including gold and silver; Print and die cut in one pass ensuring better accuracy; Inks are non-toxic and inexpensive; Main Dis-advantages of Flexographic Print . The plates, often laser engraved with the negative of the image it will be imprinting, are wrapped around rotating drums. 1 . Fast and simple, with minimal breakdowns, ensuring continuous print runs. Thanks to these drums, the incorporation of fast-drying inks, as well as (in many cases) the use of heat to quickly set the ink, large sheets of corrugated cardboard can be fed through the press at a, . In the process, a flexible raised surface plate creates prints on a variety of different materials. There is little to no manual labor required, which also makes it more affordable. Benefit: FastBecause the material used for flexographic printing is web-fed, this allows the printer to … Advantages of flexographic printing. Because of this, the savings in printing costs can be passed on to the customer. Give us a call and let us prove we’re the best! Flexography has become a favourite of print and packaging manufacturers due to it’s reliability, speed and consistent high quality. Here are some examples: Express Packaging specializes in samples and prototypes, structural design services, and of course top quality 2 color flexographic direct print. Printing with the flexographic process involves using continuous webs of substrate, and this means you can print at very high speeds without worrying about interruptions or stoppages to change the substrate. If more than two colors are needed, full-color lithographic labels are also a great option. It can be used with water-based inks as well as oil-based inks. Professional Appearance – None of the above matters unless the finished product looks great. Don’t let the future impoverish the present. The prepress costs of plates and setup are fixed costs, so flexo systems become more economical for longer production runs of more than about 3,000 meters. It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. The flexographic printing process: Runs at extremely high press speeds. Advantages of Flexographic Printing. Flexographic printing can be applied to a wide range of industries, … Here are the nine pros and cons of flexography printing: Pro: Flexography is compatible with many different inks. Can be combined with web-fed systems (rolls of substrate), which is much cheaper and faster, than using a sheet fed system. The surface of the plate is coated with fast-drying ink. Advantages of Flexo Labels / Printing. • Flexographic printing can be applied on a wide variety of material Through flexography, companies are not confined to paper, cardboard and fabric substrates to print on. Because of that, it is the first choice for food packaging and containers for other consumer packaged goods. Flexo printing works well with a variety of substrates and fast-drying inks, making it ideal for packaging and publication printing. It allows for fast, cost-efficient, high-quality label printing for a variety of mass-produced goods. Advantages of flexo printing. As the name implies, flexography utilizes flexible printing plates. Rite Envelope and Graphics, Inc., as the best printing company, has flexographic printing services available for any company in need of printing services serving the Baltimore, New York, and Washington areas. This is due to the possibility of the widespread use of this technique for printing on both absorbent and nonabsorbent bases. And since cutting and folding can be performed in-line, the entire manufacturing process can be completed in a single pass, making it extremely efficient. How to Choose an Electricity Plan According to Your Energy Usage. For high volume orders of custom printed corrugated boxes, flexographic printing can’t be beaten. It has a faster startup time and can print using a wide variety of ink on almost any substrate. Energy-Saving Tips to Survive the Winter If you’re not careful, the cold winter weather can wreak havoc on your monthly electricity bill. Reliability – Flexographic printers are typically low maintenance and inexpensive to purchase and operate. For example, most cardboard boxes and brown paper bag designs use flexographic printing. Versatility. The only real cost associated with this type of printing is the plates that are used to print onto the material chosen for the process and the materials themselves. 912 N. Main St. Customers are often looking for more than pure functionality in their hygiene products, and when you think of baby diapers and femcare products it is easy to see why printing is so important – it significantly increases product marketability in the eyes of consumers and, more importantly, it can improve the Flexography's chief advantages are that it is fast, adaptable, good for color and continuous images and employs ink that dries nearly instantly. Unlike digital label printing, flexographic printing transfers ink onto the material using flexible printing plates mounted on fast-rotating cylinders. If you need a big job in a hurry or need a large quantity of a repeating pattern, then flexography may be the right choice for you. The material used for printing is fed into the flexographic printing machine from a roller, which passes through each of the plates used, one by one. Its disadvantages include the cost of its plates, the consumption of costly stock and the large amount of time needed for setup. Few printing techniques offer the versatility of flexography. Production speed – machinery runs at extremely high press speeds, even faster than rotogravure; Diverse applications – Flexography printing can be used on a wide variety of substrates including both paper and plastics. In flexography, Main Advantages of Flexographic Print. The ink used in printing is also much cheaper than other printing methods. A flexographic printer uses the most of the space it has available either vertically or horizontally before the printed information gets cut into the right shape. Speed – As mentioned earlier, the spinning drums and quick-drying ink allow hundreds of boxes to be printed in a very short period of time. Flexographic direct print is known for delivering truly eye-popping results. With so many advantages of flexographic printing, there is virtually no question as to which option a company should choose for their printing needs. Advantages of flexographic printing: Flexo printers are very speedy. Once through the printer, cutting, folding, and other processes can be performed “in line.”. It has a faster startup time and can print using a wide variety of ink on almost any substrate. It is widely used in the production of newspapers, catalogs, shopping bags, self-adhesive labels, disposable cups, milk cartons, gift wrap and wallpaper. The main differences are the use of a flexible printing plate as the image carrier, the method of application of ink to the plate and the ink itself. Flexo printing eliminates the need for additional work and cost. Flexo technology offers many advantages over other methods of printing. What Are the Advantages of Flexographic Printing? Advantages of flexo printing. Express Packaging specializes in samples and prototypes, structural design services, and of course top quality 2 color flexographic direct print. This blog post will serve as a crash Flexography 101 course for printing and labeling stakeholders who want to know more about the process. Flexography is ideal for solid color printing. Flexographic printing offers several advantages over other forms of printing, making it a superior choice for many label printing businesses: 1) Versatility. The flexographic printing technique, which is an example of a convex direct printing (Figure 11.1), is crucial for the printing of plastics.Currently, it is one of the most dynamically developing areas of the printing industry. There are a few advantages and disadvantages before you decide whether or not flexographic printing is the right option for you. 3. Flexography, form of rotary printing in which ink is applied to various surfaces by means of flexible rubber (or other elastomeric) printing plates. In other printing processes, several layers of ink are required to attain the proper saturation and richness. Sign up today for free and be the first to get notified on new updates. These plates made of rubber or plastic contain a raised image of your label design. While cutting-edge digital technology has changed the way we do business in every conceivable way, sometimes tried and true is better. For high volume orders of custom printed corrugated boxes, flexographic printing can’t be beaten. Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. Cost – As they say, time is money. Here are some examples: Speed – As mentioned earlier, the spinning drums and quick-drying ink allow hundreds of boxes to be printed in a very short period of time. ADVANTAGES AND DISADVANTAGES OF FLEXOGRAPHIC PRINTING : Advantages: Only economic on long print runs. In the process, a flexible raised surface plate creates prints on a variety of different materials. Since the orders are done in large quantities, it ends up saving quite a bit of money. On the downside, flexographic printing isn’t very advanced. Manufacturers use these printing techniques to produce packaging, maps, books and most other printed paper materials. Things are less clear when considering Flexo for short run production. Flexographic Printing Machine Advantages. What he refers to as “progressive flexography” is very real and is bringing with it significant benefits to both printers and brand owners. No matter which you choose, our team at. Performance. Flexographic label presses can print label rolls of various materials quickly without sacrificing quality, making it the ideal printing method for food, beverage, and consumer products. Pembroke, GA 31321. There are a few flexographic printing advantages companies should keep in mind as they try to fulfill their printing needs. It can’t produce complicated and extensive artwork like other digital printing techniques. Advantages and Disadvantages of Flexography Advantages: Prints absorbent & non-absorbent substrates: It is able to print images on plastics, brown papers, acetate films, corrugated boards, fabrics, cellophane, and it can effectively print brilliant continuous patterns. It can be used on nearly any non-absorbent material. Flexo has an advantage over lithography in that it can use a wider range of inks, water based rather than oil based inks, and is good at printing on a variety of different materials like plastic, foil, acetate film, brown paper, and other materials used in packaging. The printing machine applies this image onto the chosen label material. This is partially what makes it so cost-effective. This makes even rush jobs a possibility since the turnaround time is so quick. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. Here are some examples: Speed – As mentioned earlier, the spinning drums and quick-drying ink allow hundreds of boxes to be printed in a very short period of time. Flexography is compatible with many different inks. Lithographic Printing vs Flexographic Printing. It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. Currently water-based inks are popular because of their non-toxicity. Flexo presses have short set-up times with a minimum of waste and guarantee high-quality output; Flexo printing eliminates the need for additional work and cost. 1 . The automation of the process is what gives it such an advantage over the rest of the printing styles available. Flexography vs. The flexographic printing process is a style of printing that is often used to print large batches of labels and packaging products. It is of little compromise to make the switch, so read below about the key advantages of making your printing process flexographic! The first benefit of using flexographic printing is its adaptability to many materials. Advantages of flexographic printing. Be smart about saving money and energy. Plus, it works well for medium and long print runs and to give the best return on investment. Versatility – Flexographic printing can be used to label and package multiple products including wine, batteries, supplements, personal protective equipment, food items, beer, storefront signage, and so much more. Best suited to long runs at high speeds; Single or multi-color; Prints well on paper, films and foils; Suitable for spot colors including gold and silver; Print and die cut in one pass ensuring better accuracy; Inks are non-toxic and inexpensive; Main Dis-advantages of Flexographic Print. Utilizes a wide variety of inks:It can apply water-based inks, UV curable inks, and solvent ink… The most significant advantages of flexographic printing for the hygienic products ... Last but not least, flexographic printing requires low ink consumption. The first benefit of using flexographic printing is its adaptability to many materials. Flexography has become a favourite of print and packaging manufacturers due to it’s reliability, speed and consistent high quality. Quality – Flexo-Graphics is based in Wisconsin and produces high quality, American made flexographic prints. Flexographic printing (commonly termed flexo) is a process derived from the letterpress process that was described above; it is a relief process. The machine automatizes additional tasks that are most commonly needed on the label, such as die-cutting, lamination, etc. Benefits of Flexo Printing. No matter the needs of a company, flexographic printing is flexible enough to make any type of label or imagine someone can imagine. Why Is Flexo A Superior Choice For Printing? Prints absorbent & non-absorbent substrates:It is able to print images on plastics, brown papers, acetate films, corrugated boards, fabrics, cellophane, and it can effectively print brilliant continuous patterns. Each process has its own benefits and downsides, and works best for specific purposes. Advantages of Flexographic Printing Of course, each printing process has its own unique features and advantages. The printing industry as a whole is usually under scrutiny for its effects on the environment and flexography provides a more sustainable solution. By Don Amato, Chicago Tag & Label . Flexo printing has many advantages. Advantages of Flexographic Printing December 23, 2020 Published by Walt Categorised in: Printing Services. Consumables, such as ink, are also low in cost. Flexographic printing is a commercial printing style used by companies that need high volumes of labels and packaging. Flexography can make use of an incredibly wide variety of substrate materials. Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. Print Email. Give us a call and let us prove we’re the best. It supports a range of colors. On the downside, flexographic printing isn’t very advanced. This is the advice Jack offers to … Other Benefits and Advantages of Flexographic Printing. That is a win-win for all. If you package your product in a box, get out of the box. As mentioned above, flexographic printing is mostly automated, relying very little on any manual labor. Flexographic printing is known for being a fast process. Once through the printer, cutting, folding, and other processes can be performed “in line.”. And why does it matter? Without question, flexo printing is more cost-effective than inkjet printing for longer runs. Prints on a wide variety of substrate materials. Express Packaging Inc. The flexographic printing industry is at a crossroads as both conventional and digital capabilities continue to improve. In the process, a flexible raised surface plate creates prints on a variety of different materials. It is a great option for text printing on pouch bags. Here are the five different flexography advantages and disadvantages: 1. Flexible plastics, retail bags, wallpaper and beverage cartons are all ideal candidates for flexographic printing. Production speed – machinery runs at extremely high press speeds, even faster than rotogravure; Diverse applications – Flexography printing can be used on a wide variety of substrates including both paper and plastics. This ability means that a flexographic printer can print up to 750 meters each minute. The plates roll the ink onto the material, which, in the end, is cut into the right size by the cutting die. Apart from its ability to print on almost any substrate, the variety of inks used consistently produce high-quality prints. Another advantage of flexographic printing is its versatility. | Now Power. When used for medium to long print runs, the advantages of flexography outweigh the disadvantages by far, thus making it the best printing technology for long-term return on investment. Flexographic printing can be used to print on materials including paper, plastics, film, synthetic papers, tag stock and more. Once a flexographic print job is set up and running, it delivers a very high output for very limited human effort. As the name implies, flexography utilizes flexible printing plates. The advantages of flexo printing: Runs at extremely high speeds and is ideally suited for long printing runs Prints on a wide variety of substrate materials Short set-up times with a minimum of waste; guarantees high-quality output Flexography is a modern high-speed printing process suitable for most packaging and label applications. If more than two colors are needed, full-color lithographic labels are also a great option. 1. 1. The flexographic printing process is highly automated once it has begun. A descendant of the same letterpress printing technology we’ve used for hundreds of years, flexography is still the first choice over digital printing for large-scale runs of wrappers, cartons, fabric, (and yes) corrugated cardboard boxes. The following are benefits associated with flexography. One area where flexographic printing really shines is large areas of a solid color or pattern. Flexographic printing is a commercial printing style used by companies that need high volumes of labels and packaging. A descendant of the same. What Are the Advantages of Flexographic Printing? Flexographic printing has extremely high press speeds and is […] Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. No matter which you choose, our team at Express Packaging delivers fast, friendly, and reliable service, as well a competitive pricing. Flexography is known for providing quality results with its efficiency in speed. Flexographic printing is a commercial printing style used by companies that need high volumes of labels and packaging. This field is for validation purposes and should be left unchanged. Box 1333 Highway 67 Flexographic printing has a number of advantages over traditional lithographic printing presses. Benefit: Highly automated. Low maintenance costs. Another benefit is the variety of inks that can be used. If your company does its fair share of printing, it’s essential to understand the technology and equipment behind flexography. Capture profits now. delivers fast, friendly, and reliable service, as well a competitive pricing. Extremely Versatile Print Process. Another benefit is the variety of inks that can be used. Flexible Printing Plates In this case, printing “plates” are thin sheets of polymer material , laser engraved with an image of your digital artwork. P.O. A flexographic printing advantage is that it reduces your reliance on platemaking solutions, solvents based inks and cleaning materials that contain harmful chemicals. Pembroke, GA 31321 The material feeds from a large roll which passes through to each plate that is being used, one-by-one. Once printing is set up, the process becomes rather automated. Here are some other reasons flexo is the print method of choice for most DLS label orders: Varying Sizes – Our flexographic presses can print up to 20" wide. Flexographic printing is suitable for any substrate like cellophane, plastic, and paper. An advantage of flexography is that is a fast and economical method to print relatively simple designs on stand up packaging. Physical: When looking at a whole hour, it can print up to 45 kilometers, a relatively high volume compared to other printing types. On platemaking solutions, solvents based inks and the large amount of time Categorised in: printing services Hybrid offer! Tag stock and the large amount of time needed for setup lithography is used for anything that vibrant! Is no waste of space or materials as the name implies, flexography utilizes flexible printing plates February... 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